EX-CELL-O - Service Manuals
18 manuals available for download
EX-CELL-O is a trusted manufacturer of precision machine tools, renowned for decades of engineering excellence in boring machines, milling equipment, and grinding systems. Our comprehensive documentation library includes detailed service manuals, repair guides, and technical owner's manuals that help operators and technicians maintain peak performance and troubleshoot issues efficiently. Whether you need a workshop manual for routine maintenance, a parts list for ordering components, or a complete troubleshooting guide for your equipment, our PDF downloads provide the authoritative technical data required for professional machine tool operation and service.
Ex-Cell-O 1212-A Boring Machine Service Manual
Installation, operation and maintenance manual for the Ex-Cell-O Style 1212-A precision boring machine. Bulletin No. 31424. Published 1952. This service manual covers setup procedures, operating instructions, and systematic maintenance guidance for supervisors and plant operators. The workshop documentation provides step-by-step direction for machine installation, routine upkeep, and troubleshooting to keep the boring machine running reliably in production environments. Table of Contents: - General Description - Machine Table Control - Spindle Motor Control - Coolant Control - Chip Disposal - General Specifications - Precision Boring Machines in Operation - Installation - Preparing Machine for Installation - Foundation - Leveling - Hydraulic and Coolant Connections - Electrical Connections - Starting the Machine - Lubrication - Table Ways - Motors-Hydraulic Pump - Spindle Lubrication - Spindle Lubricant Specifications - Operating Instructions - Machine Table Actuation - Table Control - Table Stops - Adjusting the Dwell Return Mechanism - Positioning the Spindle Units - Endwise Spindle Adjustment - Vertical Height of Spindle - Crosswise Spindle Adjustment - Maintenance - Coolant System - Coolant Pressure - Hydraulic Oil - Hydraulic Pressure - Hydraulic Control Panel - Checking for Obstructions - Orifice Setting - Manual Direction Control - Manual Start and Stop Control - Snap Action - Automatic Direction Control - Automatic Stop Control - Automatic Feed and Rapid Control - Machine Goes Directly into Second Feed - Dwell Return - Electrical Maintenance - Spindle Service
Ex-Cell-O 2112-A Precision Boring Machine Manual
Installation, operation and maintenance manual for the Ex-Cell-O Style 2112-A Junior Single End precision boring machine. This workshop manual covers machine specifications, hydraulic control system design, spindle configurations in both standard and square body types, and fixture options including the universal fixture system. Provides detailed guidance for boring, facing and turning operations across multiple drive assembly options (A-15, A-26, A-27). Includes coverage of precision spindles, boring bars, tool grinders and related accessories, supported by technical illustrations and step-by-step operational procedures. An essential reference for setup, operation and maintenance of this classic industrial boring machine.
Ex-Cell-O 602 Ram Turret Milling Machine Manual
Operation and instruction manual for the Ex-Cell-O Style 602 Ram Turret Milling Machine. This workshop manual covers machine specifications, installation procedures, and complete operating instructions for setup and daily operation. Details set-up adjustments including gibs, head alignment, backlash compensation, and eliminator nuts. Service instructions address spindle brake maintenance, belt replacement, quill return spring service, drive key inspection, and table power feed operation. Lubrication coverage includes manual systems, one-shot lubrication points, and automatic lubrication circuits. Extensive assembly sections walk through head drive installation, spindle rebuild, dovetail ram components, riser positioning, machine base setup, table power feed mechanisms, right angle attachment integration, horizontal mill attachment conversion, and anti-backlash nut assemblies. Machine travel specifications and spindle speed ranges (85–4000 RPM variable) are included with full technical data for reference and troubleshooting.
EX-CELL-O 602 Ram Turret Milling Machine Manual
Early service and operation manual for the EX-CELL-O 602 Ram Turret milling machine. This workshop manual covers complete installation procedures, lubrication schedules, and detailed operating instructions alongside comprehensive service information. Sections address machine foundation setup, table disk and handwheel installation, proper lifting sling procedures, back gear housing oil maintenance, spindle bearing lubrication and sealing techniques, brake and lock adjustments, spindle belt replacement, quill return spring service, quill feed assembly operation, lead screw backlash adjustment, full machine specifications, and optional factory attachments including spring-loaded table handwheel, head assembly, right angle attachment, and table power feed assembly. Essential troubleshooting and maintenance reference for operators and technicians maintaining this classic milling machine.
Ex-Cell-O Sealed Precision Spindle Operators Manual
Operators' manual for the Ex-Cell-O sealed precision spindle. Provides essential operational guidelines, proper storage recommendations, and detailed quill insertion procedures to ensure reliable performance. Includes maintenance warnings and service instructions for safe operation, along with specifications for maximum speed limits. Also covers the process for returning spindles to Ex-Cell-O's Service Department when repairs are needed. Document reference F-753.
EX-CELL-O Style 17-A Boring Machine Manual
Complete installation, operation and maintenance manual for the EX-CELL-O Style 17-A precision boring machine. Bulletin No. 31459, published 1955. This workshop manual serves plant supervisors and machine operators who need reliable guidance on installation, safe and efficient operation, and preventive maintenance. The manual covers step-by-step installation procedures, detailed operating instructions for daily use, systematic maintenance routines to extend machine life, and practical information on sourcing replacement parts. An essential reference for anyone responsible for this classic industrial boring machine. Table of Contents: - GENERAL DESCRIPTION - Machine Table Control - Spindle Motor Control - Coolant Control - Accessibility for Maintenance - Chip Disposal - General Specifications - Precision Boring Machines in Operation - INSTALLATION - Preparing Machine for Installation - Foundation - Leveling - Hydraulic and Coolant Connections - Machine Dimensions - Electrical Connections - Starting the Machine - LUBRICATION - Motors, Hydraulic Pump - Table Ways - Rollers on Hydraulic Control Panel - Spindle Lubrication - Spindle Lubricant Specifications - OPERATING INSTRUCTIONS - Machine Table Control - Limit Switches on Control Panel - Electric Table Control - Standard Electric Table Control - Optional Electric Table Control - Feed Rate Setting - Standard Table Dogs - Special Table Dogs - Special Combination Dogs - Positioning the Spindle Units - Vertical Height of Spindle - Crosswise Spindle Adjustment - MAINTENANCE - Coolant System - Coolant Pressure - Hydraulic Oil - Hydraulic Control Panel
Ex-Cell-O Style 35 & 35-L Thread Grinder Manual
Complete installation, operation, and maintenance manual for Ex-Cell-O Style 35 and 35-L precision thread grinders. Bulletin 48141. This comprehensive workshop manual covers machine setup and alignment, detailed operating instructions for thread grinding operations, grinding wheel specifications and dressing procedures, and systematic maintenance protocols to keep these grinders running at peak accuracy. An essential reference document for operators and technicians working with these industrial-grade machines. Published 1945, printed in USA. Table of Contents: - GENERAL DESCRIPTION - Work Drive - Grinding Spindle Drive and Helix Setting - Grinding Wheel Feed - Wheel Dressers - Lead Changes - Lead Control - Lead Pick-up - Backlash Compensator - Taper Threads - Tolerances - Specifications - Machines Equipped for Operation - INSTALLATION - Foundation - Leveling - Base Assembly - Connecting the Hydraulic Unit - Machine Table - Floor Plan Style 35 Thread Grinder - Floor Plan Style 35-L Thread Grinder - Installing Lead Screw - Wheel Slide Assembly - The Wheel Feed Screw - Filling the Hydraulic System - Electric Connections - Starting the Hydraulic System - Connecting the Coolant Pump - Filling the Coolant Tank - LUBRICATION - Lubricating Pump - Machine Lubrication - Dresser Lubrication - Spindle Oil Specifications - OPERATING INSTRUCTIONS - Table Controls - Wheel Feed - Automatic Cycle - Dresser Feed and Start - Helix Setting - Backlash Compensator - Lead Control - Taper Threads - Lead Pick-up
Ex-Cell-O Style 35 & 35-L Thread Grinders Manual
Installation, operation, and maintenance manual for Ex-Cell-O Precision Thread Grinders, Styles 35 and 35-L. Bulletin 48141. Copyright 1945. This workshop manual covers operating instructions for setting up the grinder to new work, detailed guidance on thread grinding techniques and grinding wheel selection, and essential maintenance procedures to keep the equipment running reliably. Originally written for supervisors and operators in manufacturing plants, this service manual provides the technical foundation needed to maximize precision and productivity on the shop floor. Table of Contents: - GENERAL DESCRIPTION - Work Drive - Grinding Spindle Drive and Helix Setting - Grinding Wheel Feed - Wheel Dressers - Lead Changes - Lead Control - Lead Pick-up - Backlash Compensator - Taper Threads - Tolerances - Specifications - Machines Equipped for Operation - INSTALLATION - Foundation - Leveling - Base Assembly - Connecting the Hydraulic Unit - Machine Table - Floor Plan Style 35 Thread Grinder - Floor Plan Style 35-L Thread Grinder - Installing Lead Screw - Wheel Slide Assembly - The Wheel Feed Screw - Filling the Hydraulic System - Electric Connections - Starting the Hydraulic System - Connecting the Coolant Pump - Filling the Coolant Tank - LUBRICATION - Lubricating Pump - Machine Lubrication - Dresser Lubrication - Spindle Oil Specifications - OPERATING INSTRUCTIONS - Table Controls - Wheel Feed - Automatic Cycle - Dresser Feed and Start - Helix Setting - Backlash Compensator - Lead Control - Taper Threads - Lead Pick-up
Model 14-808 Contour Projector Operation Manual
Operation and maintenance manual for the EX-CELL-O Model 14-808 Contour Projector, revised August 1965. This workshop manual provides detailed operating procedures, maintenance schedules, and systematic troubleshooting guidance for this precision optical instrument. The document incorporates the official service plan from Optical Gaging Products, Inc., and includes complete warranty information covering a 12-month period for defects in material and workmanship, along with claim procedures and support contact details.
Model 411-A Boring Machine Service Manual
Service manual for the EX-CELL-O Model 411-A Vertical Precision Boring Machine. Bulletin G4D. This comprehensive workshop manual covers general machine description, installation procedures, lubrication schedules, operating instructions, routine maintenance, available attachments and accessories, hydraulic actuation systems, and a complete replacement parts list. The 411-A supports optional dual-spindle configurations with rotary cylinders alongside single-spindle variants, accommodating various production setups. Originally published 1964.
Style 112-C Precision Boring Machine Manual
Complete installation, operation and maintenance manual for the Ex-Cell-O Style 112-C precision boring machine. This workshop manual covers setup procedures, operational techniques, and maintenance protocols essential for proper machine operation and longevity. Issued by Ex-Cell-O Corporation, Detroit, Michigan as Bulletin 311022 in September 1942. Specific machine identification: Machine No. 2435, Serial No. 5887. 41 pages of detailed technical guidance for machinists and maintenance personnel. Includes manufacturer specifications and step-by-step instructions for safe and effective operation.
Style 2112-A Precision Boring Machine Manual
Installation, operation and maintenance manual for the Ex-Cell-O Style 2112-A precision boring machine. This service manual covers setup procedures, operational techniques, and systematic maintenance requirements for this precision machine tool manufactured by Ex-Cell-O Corporation of Detroit, Michigan. Includes detailed guidance on equipment configuration, daily operating practices, and preventive care to keep the machine running reliably. Bulletin 31622, issued September 1942.
Style 31 & 31-L Thread Grinder Service Manual
Installation, operation and maintenance manual for Ex-Cell-O Precision Thread Grinder Styles 31 and 31-L. This comprehensive service manual covers general description and specifications, step-by-step installation procedures, lubrication schedules and best practices, detailed operating instructions, electric control panel layout and function, wheel feed control adjustment, work drive operation, work spindle setup, grinding wheel spindle mechanics, master lead screw alignment, tailstock positioning, wheel dressing techniques, routine maintenance procedures, and optional dressing attachments and specialized equipment. Bulletin 48931, November 1943. Table of Contents: - General Description - Specifications - Machines in Operation - Installation - Lubrication - Operating Instructions - Electric Control Panel - Wheel Feed Control - Feed and Retract Lever - Dresser Feed Control - Wheel Dresser - Work Drive - Work Speeds - Work Spindle - Work Head Horizontal Adjustment - Master Lead Screw - Changing Master Lead Screws - Lead Pick-up Device - Tailstock - Grinding Wheel Spindle - Changing Wheel Pulleys - Helix Angle Setting - Mounting Grinding Wheels - Summarized Instructions for Setting to New Work - Maintenance - Cleaning the Coolant Tank - Adjusting the Lead Screw Nut - Service Life of Lead Screw - Grinding Spindle Service - Work Spindle Service - Adjusting Work Spindle Alignment - Care of Grinding Wheels - Electrical Maintenance Information - Dressers, Attachments and Equipment - Dresser Unit, Cradle Type - Dressing Attachment for Mounting on Work Table - Wheel Chiming Attachment - Back-off Attachment - Headstock Center Grinding Attachment - Suction Hood - Refrigerator Type Oil Cooling Unit - Grinding Wheel Balancing Stand - Bench Type Lead Pick-up Fixture - Center Lapping Machine - Extra Standard Equipment
Style 425-A Vertical Boring Machine Manual
Installation, operation, and maintenance manual for the Ex-Cell-O Style 425-A vertical precision boring machine. Bulletin No. 50943. This workshop manual covers machine setup and configuration, step-by-step operational procedures, routine maintenance guidelines, and specifications for replacement parts procurement. An essential reference for operators and maintenance technicians working with this classic precision boring equipment. Copyright 1954.
Style 425-A Vertical Boring Machine Technical Data
Technical specifications and operation manual for the Ex-Cell-O Style 425-A vertical precision boring machine. This workshop manual covers the work spindle with 36-inch diameter table and 24-inch taper roller bearings, variable speed operation from 32 to 500 rpm, tool slides equipped with hydraulic cylinders, and flexible slide cycle programming for flexible production runs. Details the coolant and chip disposal system along with automatic operational features that optimize tool engagement and part positioning. Complete technical data includes 24-inch vertical stroke, 20-inch horizontal stroke, feed rates ranging 0.3 to 25 inches per minute, rapid traverse at 10 feet per minute, 25 constant horsepower motor, 150-gallon coolant tank capacity, 30-gallon hydraulic tank, 11 gallon per minute pump capacity, and overall machine weight of 45,000 pounds with height of 158 inches. Essential reference for setup, operation, maintenance, and troubleshooting of this heavy-duty precision boring machine.
Style 426-A Vertical Contouring Machine Technical Data
Technical data and operational reference for the EX-CELL-O Style 426-A vertical precision contouring machine. This service manual covers the two-dimensional electronic tracer control system, tool slides equipped with variable-speed motors, hydraulic compound slide operations, work spindle specifications reaching 500 rpm, work table configuration, coolant circulation and chip evacuation systems, and fully automatic machine cycles. Details seven preset automatic operational cycles for the left-hand compound slide and describes straightforward push-button operation designed for operators new to the equipment. Essential troubleshooting and maintenance information for workshop and manufacturing environments.
Style 50 Precision Thread Grinder Service Manual
Installation, operation, and maintenance manual for the Ex-Cell-O Style 50 precision thread grinder. This service manual covers setup procedures, detailed operating instructions, and routine maintenance protocols essential for keeping this precision machine tool in optimal working condition. Designed for machine operators and maintenance technicians, the guide walks through proper installation, safe operation of the grinding spindle and feed mechanisms, lubrication schedules, and troubleshooting of common issues. A comprehensive workshop reference for anyone responsible for the day-to-day operation and upkeep of this Ex-Cell-O precision grinder. Table of Contents: - General Description - Specifications - Installation - Lubrication - Operating Instructions - Operating Controls - Lead Control - Hydraulic Work Spindle Drive - Work Speed Chart - Work Spindle Speeds - Tailstock - Lead Change Gears - Backlash Compensator - Work Positioning Device - Helix Angle Setting - Grinding Wheel Feed Control - Dresser Feed - Grinding Wheel Spindle - Changing Wheel Pulleys - Grinding Wheels - Mounting Grinding Wheels - Work Speed and Thread Grinding Practice - General Grinding Suggestions - Correcting Unsatisfactory Grinding - Summarized Instructions for Setting Style 50 - Thread Grinder to a New Work Piece - Maintenance - Cleaning the Coolant Tank - Hydraulic Oil - Grinding Spindle Service - Care of Grinding Wheels - Electrical Maintenance - Wheel Dressers and Machine Attachments - Three Way 60° and 29° Form Dresser - Three Way Plate-Type 10° to 90° Form Dresser - Three Way Cradle-Type 10° to 90° Form Dresser - Universal Cam-Type Dresser - Internal Grinding Attachment - Internal Grinding Wheel Dressers - Internal Straight Line Dresser - Internal Pantograph-Type Dresser - Refrigeration Type Oil Cooling Unit
Style 602 Ram Turret Milling Machine Operation Manual
Operation and instruction manual for the EX-CELL-O Style 602 Ram Turret milling machine. This comprehensive workshop manual covers machine specifications, installation procedures, and detailed operating instructions for setup and daily operation. Critical alignment adjustments are addressed throughout, including gib tuning, head squareness, and backlash eliminator nut adjustment to ensure precision performance. Service and maintenance sections detail spindle care, belt replacement, quill return spring service, and complete lubrication schedules. The manual includes detailed assembly diagrams, table travel specifications, spindle speed data for both 1800 RPM and 1200 RPM motor configurations with continuously variable ranges, and compatibility information for R8, Erickson Quick Change, and standard milling machine taper spindle options. An essential repair and troubleshooting resource for operators and technicians maintaining this classic turret mill.