GREENLEE - Service Manuals
8 manuals available for download
Greenlee manufactures precision machine tools built for demanding industrial applications, from hydraulic benders to multi-spindle bar machines and specialized woodworking equipment. Our comprehensive collection of technical documentation—including service manuals, repair guides, owner's manuals and detailed parts lists—provides technicians and operators with the essential information needed for proper maintenance, troubleshooting and parts identification. Whether you require workshop manuals for routine maintenance or in-depth repair documentation, these PDF downloads deliver reliable technical reference material directly to your shop floor.
1 5/8" Six Spindle Screw Machine Parts List
Parts list and workshop documentation for the Greenlee 1 5/8-inch Six Spindle Automatic Screw Machine, a precision production tool for high-volume fastener manufacturing. The manual features labeled front and rear elevation drawings showing the complete machine layout, with detailed identification of collet systems, spindle carriers, threading mechanisms, feed systems, and clutch control assemblies. Essential reference for technicians performing maintenance, adjustment, or replacement of components on these industrial machines. Original technical publication from May 1949 by Greenlee Bros. & Co., Rockford, Illinois.
2 5/8 inch Four Spindle Automatic Bar Parts List
Greenlee 2 5/8 inch Four Spindle Automatic Bar Parts List and technical documentation covering model A1684 and subsequent variants. This repair parts catalog supplies detailed front and rear view diagrams with clearly labeled component identification for the automatic bar machine assembly, enabling you to locate and order exact replacement parts for maintenance and repair work on these industrial threading machines.
Greenlee 4 & 6 Spindle Bar Machines Op Manual
Operators handbook for Greenlee automatic bar machines with 4 and 6 spindle configurations. This workshop manual covers machine setup and assembly, collet systems, pusher mechanisms, cross slide cams, stock stops, tool slides, and forming tools specific to each spindle count. Includes detailed sections on feed and speed gear selection, machine controls and operation, threading and tapping procedures, reaming operations, and lubrication and coolant system maintenance. Features electrical wiring diagrams and complete gear train reference information for both 4-spindle and 6-spindle models. Applicable to machines with serial numbers through A-1522. An essential service reference for setup, troubleshooting, and daily operation of these production machines.
Greenlee 545 Double End Tenoner Service Manual
Complete service and operation manual for the Greenlee Model 545 double end tenoner. Provides comprehensive coverage of installation procedures and machine operation, including the main bed, drive shaft, chain and track systems, oiling points, dogs, core gauge, feed gear case, variable drive mechanism, and holddown beams with dial indicators. Detailed sections address setup and maintenance of the saw, tenon, scoring saw, and cope units—covering arbor rotation, blade sizing, stiffening collar installation, and operational configuration. Includes lubrication schedules, electrical control cabinet specifications, master stop operation, and brake adjustment procedures. Essential reference for technicians performing repair, maintenance, and troubleshooting on this woodworking machine. Table of Contents: - Introduction - Guarantees - Special - Standard - Front View of Machine - Rear View of Machine - Handwheel Adjustment Chart - Floor Plan Print - #545 - Floor Plan Print - #542 - Installation - Preparation - Receipt of Machine - Inspection and Claims - Arrival of Service Installation Supervisor - Moving and Positioning - Procedures for Reassembly - General Machine Knowledge - Main Bed and Head Stand - Main Drive Shaft - Chains, Tracks and Automatic Oilers - Dogs - Core Gauge - Feed Gear Case, Feed Motor and Variable Drive - Holddown Beams - Dial Indicators - General Information on Saw, Tenon, Scoring Saw, and Cope Units - Adjustments - Feed Rates - Arbors - Removal of Spindle Assemblies - Saws - Mounting of Units - Saw Arbors and Rotation - Saw Blade Sizes - Stiffening Collars - Mounting of Saw Blades - Operational Set-Up - Adjustments - Cutting Position - Summary - Tenons - Mounting of Units - Tenon Arbors and Rotation - Cutterhead Sizes - Mounting of Cutterheads - Operational Set-up - Adjustments - Cutting Position
Greenlee Hydraulic Conduit Benders Owner's Manual
Greenlee owner's manual and repair guide for hydraulic conduit benders (models 770 and 775) and tie squeezers. This workshop manual delivers complete operating instructions, assembly procedures, and comprehensive bending data tables essential for field technicians and maintenance personnel. Model 770 handles conduit from 1.25 to 3 inches; Model 775 accommodates 3 to 4.5 inch conduit. The manual supplies detailed offset bending charts covering the full range of conduit sizes and bend angles from 10 to 90 degrees, piston stroke specifications, shoe angle settings, and routine reservoir maintenance guidance. Safety valve ratings are 50,000 psi for the No. 770 and 80,000 psi for the No. 775 model. Ideal for electricians, contractors, and equipment operators requiring troubleshooting reference and proper maintenance protocols for Greenlee hydraulic bending equipment.
Hydraulic Power Unit Service Manual
Greenlee hydraulic power unit service manual covering models 770, 770-T, 771, and 775. This workshop manual delivers practical maintenance and repair procedures essential for keeping these industrial hydraulic systems running reliably. Detailed cross-section diagrams illustrate the injector assembly, valve components, piston, cylinder head, and hydraulic cup—each showing how parts fit and function together. Step-by-step instructions walk you through injector cleaning, complete disassembly procedures, packing replacement, and Neoprene cup servicing tasks. The manual references all necessary part numbers for intake and exhaust spring assemblies, steel balls, plunger pins, and packing washers, allowing you to source exact replacement components. An important section distinguishes between old-style and new-style injector configurations based on serial number ranges, ensuring you service the correct assembly for your unit. Ideal for technicians and operators responsible for preventive maintenance and troubleshooting of Greenlee hydraulic equipment.
Machine Mortising Technical Manual
Technical manual on machine mortising from Greenlee Bros & Company, a foundational workshop reference originally published in February 1915 in Rockford, Illinois for manual training courses in woodworking. The manual traces the evolution of mortising methods from primitive red-hot iron techniques through Admiral Bentham's landmark 1793 reciprocating mortiser design, then examines stabber and router variants. Detailed coverage focuses on the No. 226-B Hollow Chisel Mortiser, including its foot lever feed mechanism, vertical hollow chisel configuration, compound table adjustment, stop rod positioning, and auxiliary back support. Covers the integrated blower system, clamp assembly, and stock holding devices essential to safe and accurate mortising. Explains the operating principles and techniques for hollow chisel mortising, with practical applications for educational woodworking programs and workshop instruction. An important historical service manual for understanding early mechanized mortising technology and training methods.
No. 888 Bender Operating Instructions
Operating instructions and workshop manual for the Greenlee No. 888 hydraulic pipe and conduit bender, a heavy-duty shop tool designed for precision bending of metal tubing. This service manual covers complete setup and assembly procedures, including proper installation of bending shoes and pipe support fixtures. The manual includes working diagrams and component identification to familiarize operators with the bender mechanism, detailed step-by-step operating procedures for each bending operation, and comprehensive offset calculation guidance to achieve accurate angle work across pipe diameters from 1/2 inch through 2 inch. Extensive reference charts specify shoe support positioning for each pipe size, allowing technicians to match setup parameters to job requirements. The offset indicator dial is thoroughly documented with instructions for precise reading and application. Compatibility information is provided for the 798AC-SA and 798-PO hydraulic pump models that power the unit's 10,000 PSI system. An essential technical reference for maintenance personnel, fabrication shops, and operators working with the Greenlee No. 888 bender.