Ford Explorer & Mountaineer Workshop Manual 1996-2001
The Ford Explorer & Mountaineer 1996-2001 Workshop Manual is one of the most comprehensive factory service references ever produced for these vehicles. This official repair manual spans 5,564 pages and covers every mechanical, electrical, and body system in complete detail — including all three engine variants (4.0L OHV, 4.0L SOHC V6, and 5.0L V8), and the full range of 2WD, 4x2, 4x4, and AWD drivetrain configurations. Whether performing routine maintenance, diagnosing a complex electrical fault, rebuilding a transmission, or overhauling an axle, this service manual delivers the factory specifications, torque values, step-by-step procedures, wiring diagrams, diagnostic charts, and component illustrations needed to complete the job correctly. An indispensable reference for professional mechanics and serious DIY enthusiasts.
Table of Contents:
- # Ford Explorer & Mountaineer 1996-2001 Workshop Manual
- ## Table of Contents
- General Information and Vehicle Identification
- Identification Codes and Certification Labels
- General Service Procedures and Specifications
- Engine — 4.0L OHV Specifications
- Engine — 4.0L OHV Description and Operation
- Engine — 4.0L OHV Removal and Installation
- Engine — 4.0L SOHC Specifications
- Engine — 4.0L SOHC Description and Operation
- Engine — 4.0L SOHC Removal and Installation
- Engine — 5.0L V8 Specifications
- Engine — 5.0L V8 Description and Operation
- Engine — 5.0L V8 Removal and Installation
- Fuel System Components and Operation
- Fuel Tank and Pump Assembly
- Fuel Injection System Diagnosis and Service
- Fuel Pressure Regulator and Damper
- Emissions Control Systems
- Exhaust Gas Recirculation System
- Evaporative Emission Control System
- Catalytic Converter and Oxygen Sensors
- Ignition System Components and Operation
- Ignition Coil and Module Service
- Spark Plugs and Wiring
- Cooling System Specifications and Operation
- Water Pump and Thermostat
- Cooling Fan and Radiator Service
- Heater Core and Coolant Hoses
- Engine Lubrication System
- Oil Pan and Pickup Tube
- Oil Pump and Relief Valve
- Engine Oil Cooler
- Exhaust System Components
- Exhaust Manifold and Gaskets
- Exhaust Pipes and Muffler Assembly
- Manual Transmission Specifications and Operation
- Manual Transmission Removal and Installation
- Manual Transmission Overhaul and Repair
- Automatic Transmission Specifications and Operation
- Automatic Transmission Removal and Installation
- Automatic Transmission Overhaul and Internal Components
- Transmission Fluid and Filter Service
- Transfer Case Specifications and Operation
- Transfer Case Removal and Installation
- Transfer Case Internal Repair
- Driveshaft Specifications and Service
- Driveshaft Removal and Installation
- Universal Joints and Driveshaft Balance
- Front Axle Specifications and Operation
- Front Axle Removal and Installation
- Front Differential Service
- Rear Axle Specifications and Operation
- Rear Axle Removal and Installation
- Rear Differential Service and Gear Oil
- Front Suspension — 4x2 Components and Operation
- Front Suspension — 4x2 Diagnosis and Service
- Front Suspension — 4x4 Components and Operation
- Front Suspension — 4x4 Diagnosis and Service
- Front Coil Springs and Shock Absorbers
- Rear Suspension Components and Operation
- Rear Suspension Diagnosis and Service
- Rear Springs and Shock Absorbers
- Wheel Alignment Specifications
- Wheel Alignment Procedures
- Steering System Specifications and Operation
- Manual Steering Gear Service
- Power Steering Pump and Hose Assembly
- Power Steering Gear Removal and Installation
- Steering Column and Intermediate Shaft
- Brake System Specifications and Operation
- Brake Fluid and Bleeding Procedures
- Front Disc Brake Pads and Rotors
- Rear Drum Brake Shoes and Cylinders
- Anti-Lock Brake System Components and Operation
- Anti-Lock Brake System Diagnosis and Service
- Wheels and Tire Specifications
- Wheel and Tire Removal and Installation
- Wheel Bearing Service and Adjustment
- Body Structure and Frame Components
- Body Panel Removal and Installation
- Corrosion Protection and Undercoating
- Door Locks and Window Regulators
- Door and Window Glass Service
- Latch and Lock Cylinder Components
- Interior Trim and Upholstery
- Carpet and Floor Pan Panels
- Dashboard and Instrument Panel Components
- Seat Specifications and Adjustment
- Seat Belt Systems and Pretensioners
- Airbag System Components and Operation
- Airbag System Diagnosis and Service
- Heating and Air Conditioning System Operation
- HVAC Compressor and Clutch Service
- Evaporator and Condenser Replacement
- Battery Specifications and Testing
- Battery Removal and Installation
- Starting Motor Specifications and Service
- Charging System Operation
- Alternator Specifications and Service
- Voltage Regulator Components
- Exterior Lighting System
- Headlamp and Taillight Service
- Interior Lighting and Courtesy Lights
- Instrument Cluster and Gauges
- Warning Lamps and Indicator Systems
- Speedometer and Odometer Service
- Windshield Wiper and Washer System
- Wiper Motor and Linkage Service
- Washer Pump and Nozzles
- Power Window and Door Lock Motors
- Power Sliding Rear Window Service
- Exterior Mirrors and Mirror Motors
- Electrical Diagnostics and Testing Procedures
- Wiring Diagrams and Circuit Identification
- Ground Distribution and Power Supply
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Document Details
- Format
- Pages
- 5564
- Size
- 258.0 MB
- Category
- Automotive