Mitsubishi L200 Strada Triton Workshop Service Manual 2005-2015
Complete Official Workshop, Repair and Service Manual (Workshop Service Manual) for professional mechanics of the brand. This exhaustive 3,875-page document compiles what would correspond, in paper form, to about ten separate technical binders. It is the absolute encyclopedia of the vehicle, indispensable for disassembling and reassembling every component down to the smallest screw while respecting factory specifications. Table of Contents: GROUP 0 GENERAL GROUP 1 Pre-delivery inspection Notes concerning entries Paintwork terms First step Body Under hood Under vehicle Before road test Road test GROUP 2 Periodic inspection and maintenance schedule Operations inside the engine compartment Operations under the vehicle GROUP 00 GENERAL How to use this manual How to use troubleshooting/inspection service points Vehicle identification General data and specifications Precautions before service Supplemental restraint system (srs) GROUP 00E General How to read wiring diagrams How to read configuration diagrams How to read circuit diagrams Markings for connector and earthing Wire colour codes Abbreviation symbols General How to read wiring diagrams Wire colour code GROUP 11A ENGINE MECHANICAL General information Service specifications Sealants and adhesives Special tools On-vehicle service Crankshaft pulley Camshaft and valve stem seal Oil pan and oil strainer Crankshaft oil seal Cylinder head gasket Timing belt Vacuum pump Engine assembly GROUP 11B ENGINE OVERHAUL General specifications Service specifications Rework dimensions Torque specifications Sealants Special tools Alternator Inlet manifold Exhaust manifold Timing belt Common rail and supply pump Rocker cover and injector Installation Water hose and pipe Rocker arms and camshaft Cylinder head and valves Oil pan and oil pump Piston and connecting rod Crankshaft and cylinder block GROUP 12 ENGINE LUBRICATION General information Service specifications Sealants or adhesives Lubricants Special tools On-vehicle service Engine oil pressure switch Engine oil cooler GROUP 13A General information Service specifications Sealants or adhesives Special tools Troubleshooting Diesel fuel troubleshooting Inspection chart for diagnosis codes Diesel fuel troubleshooting GROUP 13B General information Special tool(s) On-vehicle service Fuel tank Fuel gauge unit disassembly and reassembly Fuel gauge unit check Fuel filter GROUP 14 Engine cooling General information Service specification(s) Lubricant(s) Sealant(s) or adhesive(s) Special tool(s) On-vehicle service Radiator fan Radiator fan removal and installation Thermostat Water pump Water hose and water pipe Radiator General information Service specification(s) Special tool(s) On-vehicle service Air cleaner Intercooler Inlet manifold Exhaust manifold and turbocharger Exhaust pipe and main muffler GROUP 16 Engine electrical Charging system Starting system Glow system Engine control Cruise control Emission control GROUP 21A Clutch General information Service specification(s) Lubricant(s) On-vehicle service Clutch pedal Clutch master cylinder Clutch release cylinder GROUP 21B General specifications Service specifications Torque specifications Lubricants Clutch Clutch release cylinder GROUP 22A General information Lubricant(s) Sealant and adhesive On-vehicle service Transmission control Transmission assembly Wd indicator-ecu GROUP 22B General information General specifications Service specifications Snap ring, spacer and thrust plate for adjustment Torque specifications Sealant(s) and adhesive(s) Lubricants Special tools Transmission Input shaft Output shaft Countershaft Reverse idler gear Extension housing GROUP 22C General information General specifications Service specifications Snap ring, spacer and thrust plate for adjustment Torque specifications Sealant(s) and adhesive(s) Lubricants Special tools Transmission Input shaft Output shaft Countershaft Reverse idler gear Transfer Transfer case plate Transfer input gear Countershaft GROUP 23A Automatic transmission General information Service specification(s) Lubricant(s) Sealant(s) and adhesive(s) Special tool(s) Troubleshooting Valve system GROUP 23B Automatic transmission overhaul General information General specifications Service specifications Torque specifications Valve body spring identification Snap ring, spacer, thrust washer, thrust race and pressure plate for adjustment Sealants Lubricant(s) Special tools Transmission and extension housing Extension housing Transmission Reverse and overdrive clutch Second brake Low reverse annulus gear Centre support Underdrive clutch Valve body General information General specifications Service specifications Torque specifications Valve body spring identification Snap ring, spacer, thrust washer, thrust race and pressure plate for adjustment Sealants Lubricant(s) Special tools Transmission and transfer Transfer case adapter Transmission Reverse and overdrive clutch Second brake Low reverse annulus gear Centre support Underdrive clutch Valve body Transfer Transfer case plate GROUP 23D AUTOMATIC TRANSMISSION OVERHAUL General information General specifications Service specifications Torque specifications Valve body spring identification Snap ring, spacer, thrust washer, thrust race and pressure plate for adjustment Sealants Lubricant(s) Special tools Transmission and transfer Transfer case adapter Transmission Oil pump Reverse and overdrive clutch Second brake Low reverse annulus gear Centre support Underdrive clutch Direct annulus gear Direct clutch GROUP 25 PROPELLER SHAFT General information Service specification(s) Lubricant(s) Special tool(s) On-vehicle service Propeller shaft universal joint check Propeller shaft Propeller shaft removal and installation Propeller shaft inspection Propeller shaft disassembly and reassembly GROUP 26 FRONT AXLE General information Service specification(s) Lubricant(s) Sealant(s) or adhesive(s) Special tool(s) On-vehicle service Front axle hub assembly Driveshaft assembly Inner shaft assembly Differential carrier and free wheeling clutch - SOLENOID VALVE AND VACUUM HOSE Front differential mount General information Service specification(s) Lubricant(s) Sealant(s) or adhesive(s) Special tool(s) On-vehicle service Axle assembly Axle shaft assembly Rear differential lock Differential carrier assembly GROUP 31 Wheel and tyre Service specification(s) Troubleshooting On-vehicle service Wheel runout check Wheel and tyre Spare tyre carrier GROUP 32 POWER PLANT MOUNT General information Front engine mounting Rear engine mounting Transfer mounting GROUP 33 General information Service specifications Special tool(s) On-vehicle service Upper arm assembly - SHOCK ABSORBER AND COIL SPRING - SHOCK ABSORBER ASSEMBLY Lower arm - STRUT BAR - STABILIZER BAR GROUP 34 Rear suspension General information Rear suspension assembly GROUP 35A General information Service specifications Lubricants Special tool(s) On-vehicle service Brake pedal Master cylinder assembly and brake booster assembly Booster assembly removal and installation Master cylinder assembly and brake booster assembly removal and installation Master cylinder assembly disassembly and reassembly Master cylinder assembly inspection Load-sensing proportioning valve Front disc brake assembly Rear drum brake GROUP 35B ANTI-SKID BRAKING SYSTEM (ABS) General information Service specifications Special tools Troubleshooting Diagnosis code procedures On-vehicle service Hydraulic unit Anti-skid braking system (abs) Troubleshooting GROUP 35C General information Service specification(s) Special tools Troubleshooting GROUP 36 PARKING BRAKES General information Service specification(s) On-vehicle service - PARKING BRAKE LEVER - PARKING BRAKE PULL ROD AND PARKING BRAKE FRONT CABLE - PARKING BRAKE CABLE - PARKING BRAKE REAR CABLE AND LEVER ASSEMBLY General information Service specification(s) Lubricant(s) Sealant(s) and adhesive(s) Special tool(s) On-vehicle service Steering wheel Steering removal and installation Steering column shaft assembly Power steering gear box and linkage Power steering oil pump assembly Power steering hoses Hood Fender Fuel filler lid Splash shield Window glass Rear panel power window Body - REAR PANEL POWER WINDOW Troubleshooting Body Sunroof assembly Reassembly service point Inspection Service specifications Lubricant Troubleshooting Exterior Front bumper assembly Guard bar Rear bumper assembly Radiator grille Overfender Mouldings Lubricant(s) Door sash tape Mud guard Side step Under cover Windshield wiper and washer Exterior Windshield wiper and washer Troubleshooting Diagnosis troubleshooting flow Trouble symptom chart GROUP 52A Special tools Instrument panel assembly Floor console assembly Trims Door trim Headlining Inside rear view mirror Front seat assembly Rear seat assembly Front seat belt Rear seat belt GROUP 52B General description Service precautions Special tool(s) Test equipments Troubleshooting GROUP 54A Battery Ignition switch Immobilizer system Troubleshooting Combination meter Chassis electrical Ignition switch Troubleshooting Check chart for trouble symptoms Diagnosis troubleshooting flow Troubleshooting Diagnostic function Check of freeze frame data Chart classified by diagnosis codes Chassis electrical Immobilizer system Diagnosis code procedures Chassis electrical Combination meter - Tool Troubleshooting Trouble symptom chart Chassis electrical headlamp Troubleshooting Diagnosis troubleshooting flow Diagnostic function How to read diagnosis code How to erase diagnosis code Diagnosis code chart Etacs-ecu Lin Chassis electrical front fog lamp Troubleshooting Trouble symptom chart Diagnosis troubleshooting flow Chassis electrical interior lamp Troubleshooting Check chart for trouble symptoms Chassis electrical Rear combination lamp Troubleshooting Trouble symptom chart Symptom procedures Chassis electrical Mitsubishi multi communication system (mmcs) Service mode Chassis electrical Steering wheel audio remote control switch Special tools Troubleshooting Trouble symptom chart Standard flow of diagnostic troubleshooting - # Top-Level Section Titles from Document 54A-462 Chassis electrical rv meter Diagnosis troubleshooting flow Diagnostic function How to read diagnosis code How to erasing diagnosis code Diagnosis code chart Diagnosis code procedures Chassis electrical etacs Troubleshooting How to erasing diagnosis code Diagnosis function How to read diagnosis code Check of freeze frame data Diagnosis code chart GROUP 54B LOCAL INTERCONNECT NETWORK (LIN) General information Special tools Diagnosis code chart Diagnosis code procedures GROUP 54C General information Special tool(s) Test equipment Service precautions Precautions on how to repair the can bus lines Explanation about the m.u.t.-iii can bus diagnostics Troubleshooting Can bus diagnosis Can communication-related diagnosis code table GROUP 55A Heater, air conditioner and ventilation Service specification(s) Lubricant(s) Special tool(s) Troubleshooting On-vehicle service Heater control assembly and a/c switch Heater unit and cooling unit Evaporator assembly Blower assembly and resistor GROUP 55B Automatic air conditioner Service specification(s) Special tool(s) Troubleshooting Heater control unit Heater unit Mode selection damper control motor, air mixing damper control motor and power transistor Sensors Troubleshooting Diagnosis troubleshooting flow Diagnosis function How to read diagnosis code Check of freeze frame data Diagnosis code chart How to erase diagnosis code Automatic air conditioner troubleshooting Diagnosis code procedures Automatic air conditioner troubleshooting Service data reference table Actuator test table GROUP 70 Component locations GROUP 80 Overall configuration diagram Engine compartment Transmission Instrument panel Floor and roof Door Frame GROUP 90 Junction block (j/b) Joint connector (j/c) Centralized junction Power distribution system Starting system Charging system Glow system Engine control system Elc-4a/t Elc-5a/t Headlamp Headlamp manual levelling system Tail lamp, position lamp, licence plate lamp and lighting monitor buzzer Room lamp and ignition key cylinder illumination lamp
