Mitsubishi L200 Strada Triton Workshop Service Manual 2005-2015

GROUP 0 GENERAL

GROUP 1

Pre-delivery inspection

Notes concerning entries

Paintwork terms

First step

Body

Under hood

Under vehicle

Before road test

Road test

GROUP 2

Periodic inspection and maintenance schedule

Operations inside the engine compartment

Operations under the vehicle

GROUP 00 GENERAL

How to use this manual

How to use troubleshooting/inspection service points

Vehicle identification

General data and specifications

Precautions before service

Supplemental restraint system (srs)

GROUP 00E

General

How to read wiring diagrams

How to read configuration diagrams

How to read circuit diagrams

Markings for connector and earthing

Wire colour codes

Abbreviation symbols

General

How to read wiring diagrams

Wire colour code

GROUP 11A ENGINE MECHANICAL

General information

Service specifications

Sealants and adhesives

Special tools

On-vehicle service

Crankshaft pulley

Camshaft and valve stem seal

Oil pan and oil strainer

Crankshaft oil seal

Cylinder head gasket

Timing belt

Vacuum pump

Engine assembly

GROUP 11B ENGINE OVERHAUL

General specifications

Service specifications

Rework dimensions

Torque specifications

Sealants

Special tools

Alternator

Inlet manifold

Exhaust manifold

Timing belt

Common rail and supply pump

Rocker cover and injector

Installation

Water hose and pipe

Rocker arms and camshaft

Cylinder head and valves

Oil pan and oil pump

Piston and connecting rod

Crankshaft and cylinder block

GROUP 12 ENGINE LUBRICATION

General information

Service specifications

Sealants or adhesives

Lubricants

Special tools

On-vehicle service

Engine oil pressure switch

Engine oil cooler

GROUP 13A

General information

Service specifications

Sealants or adhesives

Special tools

Troubleshooting

Diesel fuel troubleshooting

Inspection chart for diagnosis codes

Diesel fuel troubleshooting

GROUP 13B

General information

Special tool(s)

On-vehicle service

Fuel tank

Fuel gauge unit disassembly and reassembly

Fuel gauge unit check

Fuel filter

GROUP 14

Engine cooling

General information

Service specification(s)

Lubricant(s)

Sealant(s) or adhesive(s)

Special tool(s)

On-vehicle service

Radiator fan

Radiator fan removal and installation

Thermostat

Water pump

Water hose and water pipe

Radiator

General information

Service specification(s)

Special tool(s)

On-vehicle service

Air cleaner

Intercooler

Inlet manifold

Exhaust manifold and turbocharger

Exhaust pipe and main muffler

GROUP 16

Engine electrical

Charging system

Starting system

Glow system

Engine control

Cruise control

Emission control

GROUP 21A

Clutch

General information

Service specification(s)

Lubricant(s)

On-vehicle service

Clutch pedal

Clutch master cylinder

Clutch release cylinder

GROUP 21B

General specifications

Service specifications

Torque specifications

Lubricants

Clutch

Clutch release cylinder

GROUP 22A

General information

Lubricant(s)

Sealant and adhesive

On-vehicle service

Transmission control

Transmission assembly

Wd indicator-ecu

GROUP 22B

General information

General specifications

Service specifications

Snap ring, spacer and thrust plate for adjustment

Torque specifications

Sealant(s) and adhesive(s)

Lubricants

Special tools

Transmission

Input shaft

Output shaft

Countershaft

Reverse idler gear

Extension housing

GROUP 22C

General information

General specifications

Service specifications

Snap ring, spacer and thrust plate for adjustment

Torque specifications

Sealant(s) and adhesive(s)

Lubricants

Special tools

Transmission

Input shaft

Output shaft

Countershaft

Reverse idler gear

Transfer

Transfer case plate

Transfer input gear

Countershaft

GROUP 23A

Automatic transmission

General information

Service specification(s)

Lubricant(s)

Sealant(s) and adhesive(s)

Special tool(s)

Troubleshooting

Valve system

GROUP 23B

Automatic transmission overhaul

General information

General specifications

Service specifications

Torque specifications

Valve body spring identification

Snap ring, spacer, thrust washer, thrust race and pressure plate for adjustment

Sealants

Lubricant(s)

Special tools

Transmission and extension housing

Extension housing

Transmission

Reverse and overdrive clutch

Second brake

Low reverse annulus gear

Centre support

Underdrive clutch

Valve body

General information

General specifications

Service specifications

Torque specifications

Valve body spring identification

Snap ring, spacer, thrust washer, thrust race and pressure plate for adjustment

Sealants

Lubricant(s)

Special tools

Transmission and transfer

Transfer case adapter

Transmission

Reverse and overdrive clutch

Second brake

Low reverse annulus gear

Centre support

Underdrive clutch

Valve body

Transfer

Transfer case plate

GROUP 23D AUTOMATIC TRANSMISSION OVERHAUL

General information

General specifications

Service specifications

Torque specifications

Valve body spring identification

Snap ring, spacer, thrust washer, thrust race and pressure plate for adjustment

Sealants

Lubricant(s)

Special tools

Transmission and transfer

Transfer case adapter

Transmission

Oil pump

Reverse and overdrive clutch

Second brake

Low reverse annulus gear

Centre support

Underdrive clutch

Direct annulus gear

Direct clutch

GROUP 25 PROPELLER SHAFT

General information

Service specification(s)

Lubricant(s)

Special tool(s)

On-vehicle service

Propeller shaft universal joint check

Propeller shaft

Propeller shaft removal and installation

Propeller shaft inspection

Propeller shaft disassembly and reassembly

GROUP 26 FRONT AXLE

General information

Service specification(s)

Lubricant(s) <4wd>

Sealant(s) or adhesive(s) <4wd>

Special tool(s)

On-vehicle service

Front axle hub assembly

Driveshaft assembly <4wd>

Inner shaft assembly <4wd>

Differential carrier and free wheeling clutch <4wd>

• SOLENOID VALVE AND VACUUM HOSE <4WD except for RUSSIA>

Front differential mount <4wd>

General information

Service specification(s)

Lubricant(s)

Sealant(s) or adhesive(s)

Special tool(s)

On-vehicle service

Axle assembly

Axle shaft assembly

Rear differential lock <4wd>

Differential carrier assembly

GROUP 31

Wheel and tyre

Service specification(s)

Troubleshooting

On-vehicle service

Wheel runout check

Wheel and tyre

Spare tyre carrier

GROUP 32 POWER PLANT MOUNT

General information

Front engine mounting

Rear engine mounting

Transfer mounting <4wd-m/t>

GROUP 33

General information

Service specifications

Special tool(s)

On-vehicle service

Upper arm assembly

• SHOCK ABSORBER AND COIL SPRING <2WD (except High rider)>
• SHOCK ABSORBER ASSEMBLY <2WD (High rider), 4WD>

Lower arm

• STRUT BAR <2WD (except High rider)>
• STABILIZER BAR <2WD (High rider), 4WD>

GROUP 34

Rear suspension

General information

Rear suspension assembly

GROUP 35A

General information

Service specifications

Lubricants

Special tool(s)

On-vehicle service

Brake pedal

Master cylinder assembly and brake booster assembly

Booster assembly removal and installation

Master cylinder assembly and brake booster assembly removal and installation

Master cylinder assembly disassembly and reassembly

Master cylinder assembly inspection

Load-sensing proportioning valve

Front disc brake assembly

Rear drum brake

GROUP 35B ANTI-SKID BRAKING SYSTEM (ABS)

General information

Service specifications

Special tools

Troubleshooting

Diagnosis code procedures

On-vehicle service

Hydraulic unit

Anti-skid braking system (abs)

Troubleshooting

GROUP 35C

General information

Service specification(s)

Special tools

Troubleshooting

GROUP 36 PARKING BRAKES

General information

Service specification(s)

On-vehicle service

• PARKING BRAKE LEVER
• PARKING BRAKE PULL ROD AND PARKING BRAKE FRONT CABLE
• PARKING BRAKE CABLE
• PARKING BRAKE REAR CABLE AND LEVER ASSEMBLY

General information

Service specification(s)

Lubricant(s)

Sealant(s) and adhesive(s)

Special tool(s)

On-vehicle service

Steering wheel

Steering removal and installation

Steering column shaft assembly

Power steering gear box and linkage

Power steering oil pump assembly

Power steering hoses

Hood

Fender

Fuel filler lid

Splash shield

Window glass

Rear panel power window

Body

• REAR PANEL POWER WINDOW

Troubleshooting

Body

Sunroof assembly

Reassembly service point

Inspection

Service specifications

Lubricant

Troubleshooting

Exterior

Front bumper assembly

Guard bar

Rear bumper assembly

Radiator grille

Overfender

Mouldings

Lubricant(s)

Door sash tape

Mud guard

Side step

Under cover

Windshield wiper and washer

Exterior

Windshield wiper and washer

Troubleshooting

Diagnosis troubleshooting flow

Trouble symptom chart

GROUP 52A

Special tools

Instrument panel assembly

Floor console assembly

Trims

Door trim

Headlining

Inside rear view mirror

Front seat assembly

Rear seat assembly

Front seat belt

Rear seat belt

GROUP 52B

General description

Service precautions

Special tool(s)

Test equipments

Troubleshooting

GROUP 54A

Battery

Ignition switch

Immobilizer system

Troubleshooting

Combination meter

Chassis electrical

Ignition switch

Troubleshooting

Check chart for trouble symptoms

Diagnosis troubleshooting flow

Troubleshooting

Diagnostic function

Check of freeze frame data

Chart classified by diagnosis codes

Chassis electrical

Immobilizer system

Diagnosis code procedures

Chassis electrical

Combination meter

• Tool

Troubleshooting

Trouble symptom chart

Chassis electrical headlamp

Troubleshooting

Diagnosis troubleshooting flow

Diagnostic function

How to read diagnosis code

How to erase diagnosis code

Diagnosis code chart

Etacs-ecu

Lin

Chassis electrical front fog lamp

Troubleshooting

Trouble symptom chart

Diagnosis troubleshooting flow

Chassis electrical interior lamp

Troubleshooting

Check chart for trouble symptoms

Chassis electrical

Rear combination lamp

Troubleshooting

Trouble symptom chart

Symptom procedures

Chassis electrical

Mitsubishi multi communication system (mmcs)

Service mode

Chassis electrical

Steering wheel audio remote control switch

Special tools

Troubleshooting

Trouble symptom chart

Standard flow of diagnostic troubleshooting

• # Top-Level Section Titles from Document 54A-462

Chassis electrical rv meter

Diagnosis troubleshooting flow

Diagnostic function

How to read diagnosis code

How to erasing diagnosis code

Diagnosis code chart

Diagnosis code procedures

Chassis electrical etacs

Troubleshooting

How to erasing diagnosis code

Diagnosis function

How to read diagnosis code

Check of freeze frame data

Diagnosis code chart

GROUP 54B LOCAL INTERCONNECT NETWORK (LIN)

General information

Special tools

Diagnosis code chart

Diagnosis code procedures

GROUP 54C

General information

Special tool(s)

Test equipment

Service precautions

Precautions on how to repair the can bus lines

Explanation about the m.u.t.-iii can bus diagnostics

Troubleshooting

Can bus diagnosis

Can communication-related diagnosis code table

GROUP 55A

Heater, air conditioner and ventilation

Service specification(s)

Lubricant(s)

Special tool(s)

Troubleshooting

On-vehicle service

Heater control assembly and a/c switch

Heater unit and cooling unit

Evaporator assembly

Blower assembly and resistor

GROUP 55B

Automatic air conditioner

Service specification(s)

Special tool(s)

Troubleshooting

Heater control unit

Heater unit

Mode selection damper control motor, air mixing damper control motor and power transistor

Sensors

Troubleshooting

Diagnosis troubleshooting flow

Diagnosis function

How to read diagnosis code

Check of freeze frame data

Diagnosis code chart

How to erase diagnosis code

Automatic air conditioner troubleshooting

Diagnosis code procedures

Automatic air conditioner troubleshooting

Service data reference table

Actuator test table

GROUP 70

Component locations

GROUP 80

Overall configuration diagram

Engine compartment

Transmission

Instrument panel

Floor and roof

Door

Frame

GROUP 90

Junction block (j/b)

Joint connector (j/c)

Centralized junction

Power distribution system

Starting system

Charging system

Glow system

Engine control system

Elc-4a/t

Elc-5a/t

Headlamp

Headlamp manual levelling system

Tail lamp, position lamp, licence plate lamp and lighting monitor buzzer

Room lamp and ignition key cylinder illumination lamp